Silicone rubber heaters have been specifically designed to provide the same amount of heat without taking up a large amount of space. They have a strong reputation for being lightweight, thin, rugged, and flexible. One of the major advantages of using these heaters is that they are incredibly versatile. They can be used in a variety of ways without sacrificing their quality. Specifically, silicone rubber heaters can reduce the amount of power used, saving money. They are also efficient enough to transfer heat quickly from place to place. Furthermore, these heaters also have a fast warm-up process, saving a significant amount of time. These industrial heaters are also made using fiberglass reinforced silicone rubber. This makes them more durable than many of the alternatives. Because the heater is incredibly thin, it can fit just about anywhere. For all of these reasons, these flexible heaters have become popular across numerous industries in a variety of applications. How exactly do they work, and what are some of the options that could help you meet your needs?
When pipes require more than basic insulation protection, Chromalox heat trace and standard heat trace cable offers solutions. More advanced cable products are available for more demanding environments where freeze avoidance is critical. And conveniently, some self-regulating cables can be cut to fit specific pipe lengths. Pipe size, material and other properties must be factored into the development of the system.
Self regulating heating cable regulates how much heat it produces based on the surface temperature. This makes it ideal for protecting gutters and pipes from freezing in low temperatures. While most people might think to use this in a traditional building, it could prove useful at winter wonderland campgrounds for RV freshwater hoses and sewer pipes. The self-regulating heating cable is also called a self-limiting heating cable, heating tape or heat trace cable.
Heat trace systems help to regulate the temperatures of pipes and the contents they hold. To accomplish this, the heat follows a set of paths that generate electricity. This electric heat then passes into the pipes. Heat trace systems are crucial for stopping substances from freezing and protect pipes and other structures from bursting during cold weather.
Sometimes, it is possible to purchase a premade heating cable or comparable system. You can then plug and play and have immediate heat source protection. The more complex the plumbing and operations are at a site, the more likely it becomes that you will need a custom system.
There are several common tasks for which tubular heaters are helpful. A few of the most common applications include:
You can use tubular heaters to transfer heat to liquids.
You can also use a tubular heater to heat gases and free air.
Tubular heaters can also be used for liquid immersion heating.
You can use a tubular heater to help you heat oil.
These are just a handful of the most common applications of flexible tube heaters. If you need a heater for a specific purpose, you may want to reach out to a professional who can help you.
Tubular heaters are made using a variety of parts that need to work together to help you meet your needs. First, a metal sheet has to be selected. Then, a tubular heater requires a resistance wire of the right size. That way, it will work well with the heating element. The resistance wire itself is welded to a terminal, creating a connection. After this, the wire is centered and a metal sheet. After this, the material conducts heat from the coiled resistor. The heat passes through the metal sheath and deposits heat where it is required. Therefore, you can use this heating element to heat a variety of surfaces, liquids, and media.
A tubular heater has been specifically designed to help you transfer heat using radiation, convection, or conduction. You can use tubular heaters to direct surfaces, air, liquids, or other gases. The exact design of a tubular element can vary, allowing you to customize your heater to meet your needs. You can also have certain tubular heaters custom-built to meet your specific requirements.
These heaters are used in a variety of applications. In fabrication shops for example, strip heaters can help heat the surface of equipment such as molds, dies, platens, piping and tanks or to winterize or dry equipment. Other common applications include warming cabinets, baking ovens and dehydrators, as well as automobile heating.
Some industries that make use of these heaters include:
Tempco heaters, Watlow heaters, as well as other industrial heaters of this variety, have a simple, uncluttered design for superior functionality and longevity. When attached to an electrical power source, the current is passed through the heating element, where it is then transferred to the metal sleeve.
As the surface of the heater rises in temperature, it warms the surrounding air and the object on which it is mounted.
At low temperatures, these heaters can be used to heat substances with high viscosity and low heat transferability, such as asphalt or molasses. Higher temperatures are appropriate for heating air or metal. Though temperatures can reach as high as 932°F, the application will dictate the proper heat level.
Because they can reach such high temperatures, high watt density heaters are not recommended for volatile or explosive substances and should only be used in environments that have adequate circulation.
These electrical heating devices are comprised of a heating element and a metal sheath or sleeve. Typical materials for the sheath are corrosion-resistant iron, steel, aluminum, aluminized steel, stainless steel and zinc-coated steel. Many strip heaters also have insulation made from fiberglass, mica, magnesium oxide, minerals and ceramic materials to reduce heat loss.
The strip is mounted to a surface with provided hardware so that the generated heat warms the object to which it is mounted or the surrounding air. The device may have fins to increase surface area and heat transfer for use as a radiant heater.
There are many options for mounting, including those with tabs or without. Some fit into a slot between two metal plates that allow maximum contact on either side of the heater.
