Mica band heaters play an important role in numerous industrial processes. They are ring-shaped heating devices that clamp themselves to a cylindrical element. Then, they produce heat using conduction.The vast majority of band heaters clamp around the outside of a cylinder. Then, they head the element from the outside as well; however, some heaters might clamp to the inside. There is usually plenty of mineral and ceramic insulation to reduce heat loss to the external world. At the same time, you need to make sure you find the right heating system for your needs, so learn more about these industrial heaters below.
How Do Heating Bands Work?
An industrial band heater uses metal filament encased in a protective covering. Then, they take electricity and convert it into heat. An industrial band heater creates useful heat energy that is transferred to another object using either conduction or convection.
Conduction takes place when the heating band directly contacts the object it is heating. Convection takes place when the heating element does not have to be touching the surface it is heating, but it can still produce a reliable amount of heat.
In the plastics industry, a mica band heater is one of the most common examples. This is a conductive heating source that uses thermal energy to heat an exterior steel surface. This is a reliable, advantageous source of heat with numerous applications.
Benefits of Mica Band Heaters
There are several benefits of mica band heaters you will enjoy. These include:
They work well in areas where a lower maximum temperature is required.
This is a great insulator for numerous heaters because it can resist corrosion.
It also has exceptional dielectric strength, adding to its installation capabilities.
These heaters can also resist strong chemicals and water.
They are relatively flexible and can bend somewhat, adapting to the environment.
Even though this type of heater might not be able to handle higher temperatures, it is not nearly as expensive as other options. Therefore, this is a great way for you to accommodate your heating needs while also remaining under budget.
Common Applications of Band Heaters
There are several common ways these band heaters can be used. For example, they are frequently used in autoclaves and sterilizers, which are critical in the medical and biomedical research fields. They are also commonly used in blow molding machines, drum heating, and fluidized beds. These types of heaters are also frequently used in food and candy production. They can also be located in plastic extruders, oil reclamation systems, and holding tanks.
These are just a few of the many applications of these band heaters. It is critical to work with a professional who can help you figure out which heater is the best option to meet your needs. That way, you can maximize the value of your investment while also taking care of all of your heating requirements.
What To Consider When Choosing a Band Heater
If you are looking for industrial electric heaters, you need to make sure you pick the right one. There are several options available, including mica, ceramic, high watt density, and extruded aluminum heaters. Mica bands provide better thermal conductivity, which ceramic bands use radiant heat instead of conductive heat.High watt density bands provide newer plastic resins with higher watt temperatures, while aluminum band heaters are durable and can withstand oil, plastic, and other materials. Ultimately, these are a few of the most important factors you should consider when you are trying to find industrial electric heaters. If you have questions or concerns about heaters, be sure to reach out to the team from Hi-Watt, Inc to help you. At Hi-Watt, it would be our honor to assist you.
Options for Mica Heating Bands
Options for mica band heaters: One-Piece Band, Two-Piece Band, One Piece Expandable, Holes & Cut-Outs Hinged Two-Piece, Thermocouple options for use with thermocouple sensors, Lead options, Post Terminal, Barrel nut lock option on both one and two piece, Spring Clamp lock option, Flange lock option both one and two piece, and Standard Strap Clamps. Other options include Terminal Box, Euro plug, and Box style Band Heaters. Mica band heaters support up to 900 degrees F.
Stainless steel over braid
Common Mica Heater Termination and Clamping Options: