Hi-Watt is proud to offer customizable cable heaters from trusted brands like Marathon Heater. Cable heaters operate at very high temperatures, are available in multiple configurations based on application and installation requirements, provide exceptional uniformity in heat distribution, and provide rapid heat-up and cool-down rates for applications needing quick temperature changes.

Common Applications

Custom-formed or straight cable heating applications across the following industries:

  • Plastic injection molding
  • Semiconductor
  • Food processing

Cable Heater Forms

Cable heaters actually come in various forms/shapes, including:

  • Straight: Considered the most basic/common form and is often used in applications where the heater needs to be routed, cut, and/or shaped on-site.
  • Formed: Customized to specific shapes, including complex 3D geometries, so they fit precisely into milled grooves or around objects.
  • Spiral-Wound: Typically installed around cylindrical forms.
  • Cartridge-Style: Designed for easy insertion into drilled holes.
  • Coil: Ideal for applications that require high power in a limited space.

Specifications

The following specifications are for our standard cable heaters. Please contact (855) 467-5628 for any special requests or configurations.

  • Length: Up to 118 in.

Please note that all sizes are based on a 1.18 in. extension length.

  • Wattage: Varies based on length, up to 1400 W available
  • Diameter (for Coil Heaters): Up to 1.5 in.
  • Standard Square Cross-Section: 0.130 in.
  • Voltage: 240V
  • Maximum Operating Temperature: 1,000 degrees Fahrenheit
  • Standard Lead Orientations: CL1, CL2, CL3, and CL4
  • Lead Material: Teflon
  • Wire Material: Nichrome with MgO fill

Optional Internal Type J thermocouples are available for precise temperature control

Please download our brochure for more information.

Download Brochure

standard lead orientations
cable heaters